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PCS Global

Project Profile

Bon Ami

Automation & SCADA Modernisation – Coal Mining

Automation & SCADA Modernisation - Coal Mining

Project Details

Project Summary

PCS Global modernised the automation and SCADA systems at a coal mining operation in Ogies, Mpumalanga, delivering a stable, supportable, and future-ready environment. The upgrade included TIA Portal V20, Siemens Simatic IPC workstations, and a rebuilt WinCC V8.1 SCADA system, improving operational reliability, simplifying licensing, and enabling easier long-term support-all while maintaining uninterrupted production.

Services

PCS Global Provided

Upgrade of engineering environment from TIA Portal V17 to V20

Rebuilding SCADA on Siemens WinCC V8.1 with operator-friendly replication of existing systems

Standardisation and replacement of server and client infrastructure using Siemens Simatic IPC workstations

Deployment of IPCs for engineering, servers, web services, process historian, and operator clients

Practical, low-risk modernisation of a live, production-critical system

Reduction of accumulated technical debt while maintaining uninterrupted operations